Speed and Precision: How I Streamline Pen Production

In the fast-paced world of manufacturing, speed and precision are often seen as opposing forces. However, I’ve managed to integrate these elements seamlessly into my pen production process. As a seasoned production pen turner, I’ve honed my techniques to achieve remarkable efficiency without compromising on quality.

Mastering Bulk Preparation

A key strategy in my rapid production process is preparing blanks in bulk. By working with 500 to 1000 blanks at a time, I ensure a consistent and steady workflow. This bulk preparation is not just about quantity but also about maintaining high standards. Each blank is carefully selected and processed to meet the necessary criteria before moving on to the turning phase.

The Role of the Youngling

One of the most effective ways I’ve increased my efficiency is by mentoring young assistants, whom I refer to as "younglings." These teenagers help with the initial preparation tasks, allowing me to focus on the more intricate aspects of pen turning. The younglings mark the blanks, cut them on the bandsaw, drill the holes, and glue in the tubes. While they require lots of supervision in the beginning, with a small amount of patience and clear instructions, they quickly become extremely productive. This delegation of tasks not only speeds up the process but also provides valuable hands-on experience for the next generation of woodworkers.

Streamlining the Turning Process

Once the blanks are prepared, my expertise with the lathe comes into play. My process is methodical and streamlined, allowing me to transform raw materials into finished pens with remarkable speed. It only takes me about 20 seconds to turn a square blank down to the finished diameter ready for sanding. By standardizing certain steps and employing specialized tools, I minimize downtime and maximize productivity. Each pen is shaped, sanded, and polished in a series of precise, efficient steps.

Shifting Focus

I used to make a couple hundred pens a month, selling through wood galleries throughout Australia, Taiwan, and China. However, I have now reduced my output and currently only supply the Bungendore Woodwork Galleries. My intention is to reduce my pen production to zero once they find a replacement pen maker.

I'm now spending more of my time making pieces like boxes and small artifacts with marquetry on them. This shift allows me to explore new creative avenues and refine my skills in other areas of woodworking.

Educating and Empowering

My approach to pen turning is not just about personal productivity but also about empowering others. Through workshops and tutorials at The Wood Academy in Marrickville, I share my techniques and insights with aspiring pen turners. By teaching others how to achieve both speed and precision, I help foster a community of skilled and efficient craftsmen